This is my first Euro pallet project. The pallets’ structure of blocks, instead of studs, makes them ideal for different types of projects. In this case, a single pallet made a useful bench so my kids can put on their shoes without sitting on the floor right in front of the door.
Parts
- A Euro pallet. A U.S. pallet could be used but would require much additional cutting.
- Deck screws. I used deck screws to hold things together. Other fasteners could be used if you prefer.
- Expanded metal. I used a piece of rusty, expanded metal as the seat. It sounds rough but it bends nicely to the buttocks. Others might prefer cushions.
Steps
This was a very large pallet—about 5.5’ long. I cut the two end pieces offering the most open space for the top and middle. If you want to use the cross boards as the seat, you might cut at least the top piece from the center.
To make the back support thinner more like a conventional bench, I removed the blocks from the back of the center piece.
Next, I fastened the 3 pieces together using clamps and proceeded to countersink screws to hold it together. I prefer countersinking the screws to avoid cracking any materials.
Lastly, I cut my seat from a piece of expanded metal using a dual saw. I fastened the seat down with one of the extra boards removed from the pallet using a brad gun. You could use deck screws or other types of fasteners.
This pallet had load stabilizers that I attached to the bottom of the bench as feet.
Some final sanding and that’s it!
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